A. Electric Cabinet
The electric cabinet contains the inverter, the PLC and the electromechanical components for
the running (manual or automatic one) of the plant.
The inverter allows to vary the speed of the monobloc and to adjust it to the needs of the
production cycle; it also possible to realize an electrical axis for the right synchronization with the
other machines of the filling line. The PLC elaborates the signals form the sensors and panels and
supplies controls and automation for the entire group.
B. Rinser
-Rotative rinsing turret one treatment, fixed nozzles, with 16 grippers. It is suitable to the inner
rinsing of PET bottles. Two stage of rising.
-The structure of the rinser is clad with AISI304 stainless steel. All parts in contact with the
product are made of AISI316 stainless steel or food grade plastic material.
-The rinser grippers are supplied with quick-joint plugs made of food grade rubber. A collector
with a slot, placed in the centre of the carousel, allows the supply of the rinsing product, while an
upper cover made of Plexiglas and Stainless steel avoids any sprays to the outside.
The electric cabinet contains the inverter, the PLC and the electromechanical components for
the running (manual or automatic one) of the plant.
The inverter allows to vary the speed of the monobloc and to adjust it to the needs of the
production cycle; it also possible to realize an electrical axis for the right synchronization with the
other machines of the filling line. The PLC elaborates the signals form the sensors and panels and
supplies controls and automation for the entire group.
B. Rinser
-Rotative rinsing turret one treatment, fixed nozzles, with 16 grippers. It is suitable to the inner
rinsing of PET bottles. Two stage of rising.
-The structure of the rinser is clad with AISI304 stainless steel. All parts in contact with the
product are made of AISI316 stainless steel or food grade plastic material.
-The rinser grippers are supplied with quick-joint plugs made of food grade rubber. A collector
with a slot, placed in the centre of the carousel, allows the supply of the rinsing product, while an
upper cover made of Plexiglas and Stainless steel avoids any sprays to the outside.
operation
The grippers take the bottles from the inlet star wheel while they are still driven by the star wheel,
The grippers take the bottles from the inlet star wheel while they are still driven by the star wheel,
thus guaranteeing a safe grip.
After the gripping, the bottle is turned upside down and centered above a spraying nozzle which directs a stream of rinse water into the bottle. After the draining period the bottle is turned over to
an upright position again.
C. Filler
Filler with 16 filler valves, suitable to fill liquids in PET bottles.
The star wheels drive the bottles always "by the neck" through the rinsing, filling and capping
steps. For the various types of bottle , it is easy to adjust the structure for the operator by our
specialized design.
Bottles lifting
The neck ring of the PET bottles are supported by hangers, in order to allow vertical expansion of
the bottle during the filling process and avoid deflection.
Filling valves
The filling valves are fully made of stainless steel AISI316 with food grade, steriliaztion-resisting
plastic gaskets. The valves are secured to the bowl and allow easy assembly and disassembly.
Each valve is internally polished (mirror finish)
If the bottle is not present the valve does not deliver any product.
The reduction of the moving parts and of the dynamic gaskets gives rise to:
-- reduction of the problems caused by the wear
-- elimination of the necessity of frequent maintenance
-- extremely effective sanitation process
D. capper
Rotative capping turrent with 6 heads, suitable to the application of screw plastic caps on PET bottles
The capper consists of a steel structure externally clad with a stainless steel AISI304 casing.
The main element of this structure is rotating and is supported by a large diameter ball bearing.
This rotating member of the capper is fitted with the capping heads, the relevant guides and the
bottle holder plates.
The fixed part consists of the cap hopper, the cap feeder with relevant motor and the cam actuating
the capping heads.
The hopper and all the parts in contact with the caps are made of stainless steel AISI304, polished finish.
The feeder guides the caps onto a chute fitted with a device to deliver them to the pick-off point
with the open end down.
The heads are raised and lowered by the action of a follower that is riding on a shaped cam.
The specialized turrent for sport cap is erected to make the changeover work between screw cap
and sport cap easier
