Ceramic Wire Guides for Wire Drawing ( Conveyor Roller, Winder Pulley)
Description:
1. In the wire and cable industry, ceramics has become the material of choice and convenience. Almost all facets of wire and cable manufacture have benefited by the use of ceramics in the production processes.
2. Product quality and output have been maximized with minimum downtime; Lower wear
Problems and surface defects.
3. Pulley flanges, CNC Machined and available in fully anodized Aluminum, coated with anti corrosion layers, are not affected by most wire drawing solutions and do not need frequent maintenance vis-à -vis Phenolic materials. The flanges are held together by means of SS screws. High performance bearings are used and are pressed fitted into the metal flanges. The metal part is duly anodized to prevent rusting.
Feature:
1. Flanged ceramic roller, Wire guide pulleys (ceramic pulleys) is commonly used component when wire passing is required, it can be used in coil winding machine, cable machine and the textile machinery as well. The porcelain ring is mounted on the bearing, Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction.
2. But at the start and stop, in order to overcome the inertia, there will be a partial sliding friction. The surface Polish degree of the porcelain ring reaches Ra0.2; The beating during rotation is under 0.15. We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85...Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines one wire roller.
Service:
1. With many available designs and configurations, such as bolt together, solid ceramic, or coated aluminum. HARTAI can satisfy the unique requirements of the wire and cable industry.
2. HARTAI's AL95 guide pulleys are long lasting, will help improve wire surface quality and at the same time reduce maintenance and production costs.
3. HARTAI offers dozens standard sizes of guide pulleys. A large inventory of pulleys is maintained for the most widely used sizes for immediate delivery. Guide pulleys can also be manufactured to specific requirements and detail.
Web: http://www.china-nozzles.com
Description:
1. In the wire and cable industry, ceramics has become the material of choice and convenience. Almost all facets of wire and cable manufacture have benefited by the use of ceramics in the production processes.
2. Product quality and output have been maximized with minimum downtime; Lower wear
Problems and surface defects.
3. Pulley flanges, CNC Machined and available in fully anodized Aluminum, coated with anti corrosion layers, are not affected by most wire drawing solutions and do not need frequent maintenance vis-à -vis Phenolic materials. The flanges are held together by means of SS screws. High performance bearings are used and are pressed fitted into the metal flanges. The metal part is duly anodized to prevent rusting.
Feature:
1. Flanged ceramic roller, Wire guide pulleys (ceramic pulleys) is commonly used component when wire passing is required, it can be used in coil winding machine, cable machine and the textile machinery as well. The porcelain ring is mounted on the bearing, Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction.
2. But at the start and stop, in order to overcome the inertia, there will be a partial sliding friction. The surface Polish degree of the porcelain ring reaches Ra0.2; The beating during rotation is under 0.15. We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85...Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines one wire roller.
Service:
1. With many available designs and configurations, such as bolt together, solid ceramic, or coated aluminum. HARTAI can satisfy the unique requirements of the wire and cable industry.
2. HARTAI's AL95 guide pulleys are long lasting, will help improve wire surface quality and at the same time reduce maintenance and production costs.
3. HARTAI offers dozens standard sizes of guide pulleys. A large inventory of pulleys is maintained for the most widely used sizes for immediate delivery. Guide pulleys can also be manufactured to specific requirements and detail.
Web: http://www.china-nozzles.com
| Material | Unit | Steatite ceramics | 95% alumina ceramics | 99.5% alumina ceramics |
| Density | G/cm3 | 2.7 | 3.65 | 3.85 |
| Highest application temperature | °C | 1100 | 1500 | 1800 |
| Bending strength | Mpa | 150 | 300 | 340 |
| Compressive strength | Mpa | 900 | 3400 | 3600 |
| Hardness | HV0.5 | 800 | 1800 | 2000 |
| Insulation breakdown strength | KV/mm | 10 | 15 | 18 |
