Cup like mask (N95) mask production line consists of Hot pressing forming machine, Ultrasonic Outlayer Cutting & Lacing Machine, Rotary Table Cold Pressing and Cutting Machine, Punching Machine, Nose Clip Hot Stick Machine and Ultrasonic Spot Welder. The function and specification of each machine as below:
A) Hot Pressing Forming Machine ENG-2014M
This machine is used to hot pressing needle-punched nonwoven into cup like shell layer of mask such as N95 mask.
Specification:
A Electric Source for Machine: 220VAC 30A 1P
B Compressed Air: 7Kg/cm2
C Preheating Time: 12minute/80 degree celsius; 23minute/130 degree Celsius.
D Applied Temperature of Mould: 130 degree celsius for nonwoven fabric; 80 degree celsius for needle-punched nonwoven fabric.
E Production Spending Time: 7.5second for welding, 6.5second for cutting (the two acts happen the same time).
F Dimension of main machine: 1400L*930W*1800H
G Dimension of material frame: 2000L*650W*1300H
H Weight: About 900KG
I Capacity: 40pieces/minute
B) Ultrasonic Outlayer Cutting & Lacing Machine EGR053-LJ
Application:
This machine is used to shape-cut the outlayer of cup mask. Processed Material is nonwoven fabric and melt-blown fabric with the width of 120mm± 2mm
Specification:
A) Ultrasonic: Power 300W; Frequency 28KHz
B) Electric Source: 220V AC
C) Compressed Air: 5kg/cm2
D) Capacity: 12m~15m/minute
C) Rotary Table Cold Pressing and Cutting Machine EGW-3200NL
Specification:
A Overall Dimension: About 1620*1420*1950mm(L*W*H)
B Ultrasonic: Power 3200W; Frequency 15KHz
C Power of Servo System: 2000W
D Electric Source: Input 380V AC; Output 220V AC
E Compressed Air: 6-8kg/cm2
F Capacity: 15Pieces/minute
D) Punching Machine EGN2014-CK
Application:
Punches for Exhalation Valve of cup mask.
Specification:
A Overall dimension: 610mmX400mmX1120mm(LXWXW)
B Electric Source: 220V AC
C Compressed Air: No less than 2.6Mpz;
D Capacity: Depends on the skill of operators
Nose Clip Hot Stick Machine
Application
Hot Stick Nose Clip to Cup Like Mask.
Specification:
E Overall dimension: About 810mmX780mmX700mm(LXWXW)
F Electric Source: 220V AC
G Power: 600W
H Current: Im=10A
I Compressed Air: 0.3~0.6Mpa (3~6Kg/cm2)
J Capacity: Depends on the skill of operators
E) Ultrasonic Spot Welder EGW-2803D
Application
It is specially used to weld ear-loop of masks; It also can be applied on the spot welding of non-woven products or plastic products.
Specification:
A) Ultrasonic: Power: 300W; Frequency: 28KHz
B) Electrical Source: 220V AC
C) Capacity: Depends on the skill of operators
D) Compressed Air: 5kg/cm2
A) Hot Pressing Forming Machine ENG-2014M
This machine is used to hot pressing needle-punched nonwoven into cup like shell layer of mask such as N95 mask.
Specification:
A Electric Source for Machine: 220VAC 30A 1P
B Compressed Air: 7Kg/cm2
C Preheating Time: 12minute/80 degree celsius; 23minute/130 degree Celsius.
D Applied Temperature of Mould: 130 degree celsius for nonwoven fabric; 80 degree celsius for needle-punched nonwoven fabric.
E Production Spending Time: 7.5second for welding, 6.5second for cutting (the two acts happen the same time).
F Dimension of main machine: 1400L*930W*1800H
G Dimension of material frame: 2000L*650W*1300H
H Weight: About 900KG
I Capacity: 40pieces/minute
B) Ultrasonic Outlayer Cutting & Lacing Machine EGR053-LJ
Application:
This machine is used to shape-cut the outlayer of cup mask. Processed Material is nonwoven fabric and melt-blown fabric with the width of 120mm± 2mm
Specification:
A) Ultrasonic: Power 300W; Frequency 28KHz
B) Electric Source: 220V AC
C) Compressed Air: 5kg/cm2
D) Capacity: 12m~15m/minute
C) Rotary Table Cold Pressing and Cutting Machine EGW-3200NL
Specification:
A Overall Dimension: About 1620*1420*1950mm(L*W*H)
B Ultrasonic: Power 3200W; Frequency 15KHz
C Power of Servo System: 2000W
D Electric Source: Input 380V AC; Output 220V AC
E Compressed Air: 6-8kg/cm2
F Capacity: 15Pieces/minute
D) Punching Machine EGN2014-CK
Application:
Punches for Exhalation Valve of cup mask.
Specification:
A Overall dimension: 610mmX400mmX1120mm(LXWXW)
B Electric Source: 220V AC
C Compressed Air: No less than 2.6Mpz;
D Capacity: Depends on the skill of operators
Nose Clip Hot Stick Machine
Application
Hot Stick Nose Clip to Cup Like Mask.
Specification:
E Overall dimension: About 810mmX780mmX700mm(LXWXW)
F Electric Source: 220V AC
G Power: 600W
H Current: Im=10A
I Compressed Air: 0.3~0.6Mpa (3~6Kg/cm2)
J Capacity: Depends on the skill of operators
E) Ultrasonic Spot Welder EGW-2803D
Application
It is specially used to weld ear-loop of masks; It also can be applied on the spot welding of non-woven products or plastic products.
Specification:
A) Ultrasonic: Power: 300W; Frequency: 28KHz
B) Electrical Source: 220V AC
C) Capacity: Depends on the skill of operators
D) Compressed Air: 5kg/cm2
